OEM Production Loss Prevention

Prevented The Loss Of Production By Tracking Raw Material Coverage After The 2021 Texas Winter Storm.

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The Problem

The 2021 Texas winter storm led to the shutdown of multiple raw material suppliers. 194 Tier 1 and 2 suppliers were affected and threatened to shut down the OEM’s plant.

  • No standardized reporting for all affected departments.
  • Lack of transparency of raw material coverage from suppliers.
  • No transparent supply chain with delivery schedules and estimated arrival times.
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The Solution

  • Defined and created daily material reports.
  • Installed a standard communication process with all affected stakeholders.
  • Created full transparency of delivery schedules.
  • Identified opportunities to transfer raw materials between suppliers.
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The Result

  • Transparent documentation and reporting.
  • Material coverage was ensured for all 194 suppliers.
  • Enabled management to make necessary decisions in a timely manner.
  • Clear course of action for each supplier.

The task force successfully ensured coverage for all 194 suppliers, preventing a shutdown of the OEM plant.
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